8f0b080e73
- Added isofs module to boot configurations for both UEFI (GRUB) and Legacy BIOS (Syslinux) to enable ISO9660 filesystem support. - Updated boot parameters to improve USB delay and debugging capabilities for better hardware compatibility.
115 lines
3.6 KiB
Bash
Executable File
115 lines
3.6 KiB
Bash
Executable File
#!/bin/bash
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# Create a proper bootable USB for Alpine/Archipelago
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# This formats the USB and installs Alpine in a way that works on problematic hardware
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set -e
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USB_DEVICE="${1}"
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ISO_FILE="${2:-/Users/dorian/Projects/archy/image-recipe/results/archipelago-3.19-hp-prodesk-uefi-x86_64.iso}"
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if [ -z "$USB_DEVICE" ]; then
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echo "Usage: $0 /dev/diskN [iso-file]"
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echo ""
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echo "Available disks:"
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diskutil list | grep "external"
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exit 1
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fi
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if [ ! -f "$ISO_FILE" ]; then
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echo "❌ ISO file not found: $ISO_FILE"
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exit 1
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fi
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echo "╔════════════════════════════════════════════════════════╗"
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echo "║ Create Bootable USB for HP ProDesk ║"
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echo "╚════════════════════════════════════════════════════════╝"
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echo ""
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echo "⚠️ WARNING: This will ERASE all data on $USB_DEVICE"
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echo ""
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echo "📀 ISO: $(basename $ISO_FILE)"
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echo "💾 USB: $USB_DEVICE"
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echo ""
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echo "Press Ctrl+C to cancel, or Enter to continue..."
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read
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# Unmount
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echo "🔓 Unmounting USB..."
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diskutil unmountDisk "$USB_DEVICE" || true
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# Create a single FAT32 partition with MBR
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echo "🗂️ Creating FAT32 partition..."
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sudo diskutil eraseDisk FAT32 ALPINE MBR "$USB_DEVICE"
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# Wait for partition to settle
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sleep 2
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# Extract the ISO
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echo "📦 Extracting ISO..."
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ISO_MOUNT="/tmp/alpine-iso-$$"
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mkdir -p "$ISO_MOUNT"
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# Use 7z to extract the ISO
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if command -v 7z >/dev/null 2>&1; then
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7z x "$ISO_FILE" -o"$ISO_MOUNT" -y >/dev/null
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else
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echo "❌ 7z not found. Installing with brew..."
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brew install p7zip
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7z x "$ISO_FILE" -o"$ISO_MOUNT" -y >/dev/null
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fi
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# Find the USB mount point
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USB_MOUNT=$(diskutil info "${USB_DEVICE}s1" | grep "Mount Point" | awk '{print $3}')
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if [ -z "$USB_MOUNT" ]; then
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echo "❌ Could not find USB mount point"
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hdiutil detach "$ISO_MOUNT"
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exit 1
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fi
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echo "💾 USB mounted at: $USB_MOUNT"
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# Copy all files from ISO to USB
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echo "📋 Copying Alpine files to USB..."
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rsync -av --progress "$ISO_MOUNT/" "$USB_MOUNT/"
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# Install syslinux bootloader
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echo "🔧 Installing bootloader..."
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# Rename isolinux to syslinux for USB boot
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if [ -d "$USB_MOUNT/boot/syslinux" ]; then
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if [ -f "$USB_MOUNT/boot/syslinux/isolinux.bin" ]; then
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mv "$USB_MOUNT/boot/syslinux/isolinux.bin" "$USB_MOUNT/boot/syslinux/syslinux.bin" 2>/dev/null || true
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fi
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if [ -f "$USB_MOUNT/boot/syslinux/isolinux.cfg" ]; then
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mv "$USB_MOUNT/boot/syslinux/isolinux.cfg" "$USB_MOUNT/boot/syslinux/syslinux.cfg" 2>/dev/null || true
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fi
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fi
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# Update syslinux config to remove ISO-specific options
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if [ -f "$USB_MOUNT/boot/syslinux/syslinux.cfg" ]; then
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sed -i '' 's/isolinux/syslinux/g' "$USB_MOUNT/boot/syslinux/syslinux.cfg"
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fi
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# Sync and clean up
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echo "🔄 Syncing..."
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sync
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rm -rf "$ISO_MOUNT"
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diskutil unmount "$USB_MOUNT"
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# Make the USB bootable by writing MBR
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echo "🚀 Making USB bootable..."
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if [ -f "/tmp/alpine-iso-$$/boot/syslinux/mbr.bin" ]; then
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sudo dd if="/tmp/alpine-iso-$$/boot/syslinux/mbr.bin" of="$USB_DEVICE" bs=440 count=1 conv=notrunc 2>/dev/null || true
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fi
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echo ""
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echo "✅ Bootable USB created successfully!"
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echo ""
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echo "📋 Next steps:"
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echo " 1. Boot HP ProDesk from USB"
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echo " 2. In BIOS: Legacy mode, Secure Boot OFF"
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echo " 3. Should boot to Alpine login"
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echo ""
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echo "🎯 If this still fails, the HP ProDesk may need Alpine installed"
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echo " to internal drive first (can't boot from USB at all)"
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echo ""
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